Concrete Sprinkler Tank Linings London

THE PROBLEM

Our client had two new concrete sprinkler tanks located in London that required a suitable tank lining. The client required a flexible tank lining able to accommodate design crack widths of 0.3mm.

THE SOLUTION

We proposed our proven preferred concrete sprinkler tank lining system which we have used in dozens of tanks of this type.

Initially all surfaces were prepared by method of vacuum controlled diamond grinding to remove surface laitance and contamination. Following preparation all surfaces were vacuumed clean in order to ensure an excellent clean and dust free surface for the tank lining to adhere to.

There were numerous tie holes and blow holes in the concrete sprinkler tank walls that required making good as these cannot be filled with coatings alone. We applied a cementitious fairing coat in the form of Remmers Sulfatex grout, which was sponge float finished to provide a good mechanical key for the subsequent crack bridging epoxy tank lining.

Following the initial the fairing coat was de nibbed using a carborundum stone to remove any protrusions that would reflect in the final tank lining, equivalent to a cementitious version of a rogue peak. When permitted heating a dehumidification was introduced in order to both dry out the cementitious materials and ensure the correct climactic conditions for coating application.

The moisture content of the substate and the climatic conditions were tested and recorded as part of our standard quality assurance prior to the application of any resinous tank lining materials.

As per Remmers recommendations a cove material was installed at the floor/wall interface to isolate this most probable point of potential movement from the tank lining. A cove detail serves to spread the point of movement over a greater area to allow more potential for the flexible tank lining to expand and contract without splitting.

All surfaces were then primed using Remmers Epoxy MT100 damp tolerant epoxy primer applied at 0.3Kg/m2.

Remmers Epoxy MT100 is an extremely damp tolerant epoxy primer particularly suitable for concrete tank linings as it can be applied to substates with a moisture content of up to 6%.

Concrete Sprinkler Tank Lining 07

Remmers Epoxy WHG was then applied in 4 coats of contrasting colour at a thickness of 500 microns per coat to achieve a total tank lining thickness of 2mm. Remmers Epoxy WHG at 2mm can crack bridge to 0.3mm, which was the required design crack width for this concrete sprinkler tank lining.

Finally as part of our standard quality assurance the completed tank lining was tested for porosity using a DC holiday spark tester and any pin holes identified repaired using the same material applied by brush.